Sanjeev Spiders, Author at SurfTech
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Author: Sanjeev Spiders

How Much Does PVD Coating Cost?

PVD which is an acronym for physical vapor deposition is a wonderful technique for giving a proper coating on surfaces. There are a lot of industries such as medicine, automobile, and other manufacturing units which highly prefer the physical vapor deposition process. Everyone loves the aesthetic finish of the thin film which also provides incredible durability and the services for the same are usually outsourced. But there is often a question about how much will the cost of PVD coating be if the coating has to be done in an in-house product. There are a lot of manufacturers who will bring up different price quotations when it comes to the physical vapor deposition process.

We at SurfTech INC are one of the best PVD coating companies that provide the best solution for the process at the best prices. We have got a team of experts who keep a detailed knowledge of the marketplace so they would provide premium results at the best prices.  Let us further look at some of the frequent questions that usually pop up when we talk about physical vapor deposition.

  • What all the consumables that are used in the parts would cost and what would be an overall estimate?
  • Another common question is about the throughput of parts in a typical PVD setup. Also, a lot of inquiries generate about the total number of parts in a batch and how long will one batch take to be processed.
  • Based on all the information, what will be the eventual PVD coating cost per part?

Per-Part PVD Coating Costs

When we talk about the process involved in the coating, there are vertical racks and fixtures where all the parts are carefully placed and eventually loaded into a chamber where they are further processed. There are varied sized of equipment required which are carefully used by the skilled professionals for the best outcomes.

Also read for, What Metal Finishing Option Is Best For Your Product?

Calculating PVD Coating Cost

We will be considering the cost of a 3d part whose measure on the biggest side is less than 6 inches. If we wish to have a durable and aesthetic finish on every part of the surface then we will easily be able to load at least 16 parts per rack. Its capacity of it could differ according to how large or small the part is.

Estimated PVD Cost-Per-Part

So a small PVD system with 6 parts in the rack would come at an estimated cost of about $14.the medium-sized PVD system with 10 parts of the rack would cost about $16 per batch. The large-sized 16 parts system would cost about $22 per batch. If you wish to have good durable coating finishes then a typical batch would take a maximum of 1 to 2 hours. Though if you wish to run multiple batches in a single shift then it would more of a performance wear coating which would take about 2 to 3 hours? There are some specific factors like good quality, enhanced efficiency, and price costing that act as important indicators for making the right decision about in-house PVD coating.

Surftech Inc is one of the best Pvd coating companies and our team is always ready to help you with the best prices and perfect outcomes.

Different Types of Pvd Coating

PVD which is an acronym for physical vapor deposition can be determined as a process that includes the vaporization of a metal material which is then condensed to the surface of the production part in form of a coating. The quality of these production parts increases significantly as the physical vapor deposition or the PVD coating process enhances the durability, and toughness of the product and makes it oxidation and chemically resistant.  There are a lot of industries namely, automotive, medical industry, and aerospace which use this process time and time again. This helps to improve the overall performance of the product and brings a lot of comfort in terms of ease of cleaning. Let us further look at the three popular types of PVD coating

Three Main Types of PVD Coating

This incredible technique of physical vapor deposition first came into prominence during the early period of 1970s. They picked up a great pace in terms of usage in the late 90s and were essentially being used by every major industry. There are several processes of the PVD which are covering a large spectrum of work with super incredible attributes. Vapor deposition, sputter deposition, and thermal evaporation though are three of the popular and commonly used forms. Each of the processes in the PVD coating has got its subsets but they all are providing incredible results.

  • Thermal Evaporation

Thermal evaporation is divided into two main categories, one is electron beam deposition and the other is pulsed laser deposition. Both of these processes take the help of energy in evaporating any material such as chromium, aluminum, copper, or titanium in the vacuum. Now the vapor through the vacuum enters the production parts which are comparatively cooler where they get a chance to condense to take the formation of the hardened metal state. The process of thermal evaporation is mostly used in micro fabrication, packaging, and the computer industry.

Also read about, What Metal Finishing Option Is Best For Your Product?

  • Sputter Deposition

Magnetron sputtering and ion beam sputtering are the two different type of deposition that is being used in manufacturing applications these days. The process of the ion beam is used to navigate a high electric field towards the material’s surface to vaporize. This led to the ionization of metal vapor gases directing the moment of ions towards the part of the production. Magnetron sputtering though is slightly different where the charged ions get the required acceleration by the electrical field which is then superimposed to targeted directions. The medical industry highly prefers to use this process.

  • Arc Vapor Deposition

The most popular PVD plating process which is highly preferred by Surftech Inc is arc vapor deposition. The process involves the usage of a low-volt arc to vaporize the surface of the metal. Now the evaporated atoms of the metal start to combine with molecules of the gas and again the process of condensation starts in cooler production parts situated nearby. a multi-axis carousel help to spin the parts in production and distribute them in equal quantity for perfect coating. This process has come into prominence because it is one of the most environmentally friendly processes.

Surftech INC has years of experience in dealing with PVD coating as well PVD plating process. Our team will be all thrilled to help you understand the various processes and suggest what will suit best for you.

PVD Coating Advantages

One of the most popular coating techniques at present is PVD which is an acronym for physical vapor deposition. It is mostly used for jewelry, car, watch, etc. there are a lot of PVD coating advantages that makes it preferable when it comes to coating. But before we discuss the advantages it is important to know what exactly physical vapor deposition is.

People often confuse physical vapor deposition with chemical vapor deposition but there is a big difference between the two. The physical vapor deposition involves the use of argon gas. The ions of the argon are bombarded at a specific target which creates a film at the surface. Because there is residue released, it is regarded as a physical process. There are a lot of PVD coating companies that work with this process as it is largely accurate and give wonderful results. Let us further understand some of the basic principles of physical vapor deposition which are essentially divided into three major steps.

  1. The first part includes the gasification of the material to be plated. This means that the material would be evaporated or sputtered as per the requirement.
  2. Once the collision of molecules atoms and ions initiates, there happens a variety of reactions which are known as migration.
  3. Finally, there happens the placement of molecules, ions, and atoms on the substrate.

Let us now understand the specific PVD coating advantages which make it a preferable product over any other products:

  • Good Durability

One of the most important aspects of using physical vapor deposition is because of the durability it ensures and eventually provides. This is mainly because when we compare the process to any other method, physical vapor depositions provide much more hardness and are largely resistant to any sort of corrosion. Being anti-corrosion also plays an essential role in being used as the most preferred process.

  • Wide Application

It is important to understand nearly all the materials whether it is organic or inorganic could be used using a different types of finishes on the group of substrates

  • Environment Friendly

People these days give a special preference to the product which are made without impacting the environment in any wrong way. Physical vapor deposition is performed in a vacuum environment and therefore is much more eco-friendly than any other techniques used. It is also important to know that the process does not release any lethal gases such as SO2 OR CO which are very harmful to the environment.

  • Convenient Cleaning

The PVD films are pretty easy to clean. Any other material takes a lot of time and effort to clean the product. But you only need a glass cleaner or a simple piece of soft cloth to clean the PVD film.

  • High Quality And Multiple Choices

The wide variety of colors that the PVD film provides to choose from makes it a strong contender against its counterparts. It gives a pretty smooth and fine texture to the surface which makes it a very popular process in the market.

Surftech INC is one of the best PVD coating companies. Our team would be happy to help and let you know more about the process.